Me yasa IATF16949 Takaddun shaida yana da mahimmanci Lokacin Samar da Madaidaicin Ƙarfe daga China

Wannan labarin ya amsa waɗannan tambayoyin daga mahangar masana'anta da ta riƙe takaddun shaida na shekaru kuma tana rayuwa tare da ita kullun.

Menene IATF16949?

IATF16949 (International Automotive Task Force 16949) shine ma'auni na tsarin gudanarwa mai inganci na duniya don sarkar samar da motoci. An haɓaka shi tare da manyan OEMs na kera motoci - ciki har da Ford, GM, Stellantis, BMW, Volkswagen, da sauransu - ta Ƙungiyar Task Force ta Duniya, kuma tana da alaƙa da ISO 9001 azaman tushe.

Nau'in na yanzu shine IATF 16949:2016 , wanda ya maye gurbin daidaitattun ISO/TS 16949:2009 na baya.

Iyakar iyaka: Ma'auni ya shafi masana'antun masana'antu waɗanda ke samar da sassan mota da taruka - gami da simintin gyare-gyare, gyare-gyare, kayan aikin injina, sassa masu hatimi, majalissar walda, da robobin da aka ƙera - waɗanda aka kawo kai tsaye ko a kaikaice ga OEMs na kera motoci.

Maɓalli mai mahimmanci: IATF16949 kamfani ba zai iya riƙe shi kadai ba. Dole ne a yi amfani da shi zuwa takamaiman rukunin masana'anta kuma yana buƙatar tantancewar ɓangare na uku ta ƙungiyar takaddun shaida (CB) mai rijista tare da IATF. Babu "tabbacin kai."

IATF16949 vs. ISO 9001: Menene Bambancin?

Yawancin masana'antun madaidaici a cikin Sin suna riƙe da ISO 9001 - ma'aunin tsarin sarrafa ingancin gabaɗaya. ISO 9001 tushe ne mai ƙarfi, amma IATF16949 yana ci gaba sosai a cikin buƙatun waɗanda ke da mahimmanci ga abubuwan da ke cikin injina.

Ma'anar aiki: masana'antar IATF16949 tana da tsari na tsari, rubuce-rubuce, da kuma duba hanyoyin da suka wuce ikon sarrafa takardu. Suna shafar yadda aka tsara ɓangaren ku, samfuri, ƙaddamarwa, sarrafawa a samarwa, aunawa, da ci gaba da ingantawa.

Abin da IATF16949 ke nufi a cikin masana'antar simintin gyare-gyare da ƙirƙira

A cikin madaidaicin simintin saka hannun jari ko kayan aikin ƙirƙira, takaddun shaida na IATF16949 na buƙatar - a tsakanin sauran abubuwa:

1. Gudanar da tsari a tushen Kowane mataki mataki - allurar kakin zuma, ginin harsashi, zafin jiki na simintin gyare-gyare, jiyya mai zafi bayan simintin gyare-gyare, shirye-shiryen machining na CNC, jiyya na ƙasa - dole ne a sami tsarin kulawa da aka rubuta tare da ƙayyadaddun hanyoyin kulawa, iyakokin sarrafawa, da tsare-tsaren amsawa don yanayin rashin kulawa.

2. Material Traceability Kowane juzu'in gami dole ne a iya gano shi zuwa takardar shaidar niƙa (takardar zafi). Lambar zafi tana tafiya tare da kayan ta cikin masana'anta, tana haɗa kowane ɓangaren da aka gama zuwa asalin sinadarai na albarkatun ƙasa da bayanan gwajin injina.

3. Takaddun PPAP don sababbin sassa Lokacin da aka amince da sabon sashi don samarwa, masana'antar kera motoci tana shirya fakitin Sashe na Amincewa da Samar da Sashe (PPAP). Wannan yawanci ya haɗa da:

• Rubutun ƙira (zane, ƙayyadaddun bayanai)
• Dokokin canza aikin injiniya
• PFMEA (Yanayin gazawar Tsari da Binciken Tasiri)
• Tsarin Gudanarwa
• Binciken Tsarin Aunawa (Ma'auni R&R)
• Sakamakon Girma (Rahoton Binciken Labari na Farko)
• Sakamakon gwaje-gwajen abu (sunadarai, kayan aikin injiniya)
• Nazarin iya aiki (Cpk ≥ 1.67 don halaye masu mahimmanci)
• Samfurin sassa

Wannan takaddun shine abin da masu siyar da Tier 1 da Tier 2 ke tsammani kafin amincewa da sabon simintin gyare-gyare ko ƙirƙira tushen.

4. Rashin amsawa - tsarin 8D Lokacin da aka ba da rahoton ƙarar abokin ciniki ko ɓangaren da ba a yarda da shi ba, ana buƙatar masana'antar IATF16949 don amsawa tare da ingantaccen rahoton warware matsalar 8-Disciplines (8D) - gano tushen tushen, ayyukan ɗaukar hoto, ayyukan gyara, da matakan kariya tare da tabbataccen shaida.

5. Annual ɓangare na uku audits Ba kamar ISO 9001, wanda damar 3-shekara takardar shaida sake zagayowar tare da sa ido duba, IATF16949 na bukatar a kan-site duba kowace shekara . Ƙungiyar takaddun shaida tana tantance masana'anta da cikakken ma'auni - kuma duk wani babban rashin yarda zai iya haifar da dakatarwar takardar shaidar.

Yadda ake Tabbatar da Takaddun shaida na IATF16949 Lokacin Samowa daga China

Abin takaici, akwai zamba a cikin takaddun shaida. Ga yadda ake tabbatar da sahihancin:

Mataki 1 - Duba IATF Global Oversight (IATF GO) database The IATF kula da jama'a database na duk m IATF16949 takardun shaida a: www.iatfglobaloversight.org Search da kamfanin sunan, site location, ko takardar shaidar lambar. Takaddun shaida mai aiki zai nuna ƙwararrun adireshin rukunin yanar gizon, iyakar takaddun shaida, lambar takardar shedar, da ranar ƙarewa.

Mataki 2 - Duba cewa ikon yinsa, maida hankali ne akan your sassa A takardar shaidar ikon yinsa, ayyana abin da samfurin iri da kuma tafiyar matakai an rufe. Takaddun shaida don "injin na'urorin filastik" baya rufe simintin saka hannun jari. Ya kamata iyakar ta fito fili ta rufe simintin gyare-gyare, ƙirƙira, ko mashin ɗin kamar yadda ya dace da sassan ku.

Mataki 3 - Nemi kwafin takardar shaidar A halaltaccen takardar shaidar zai nuna:

• Madaidaicin sunan doka da adireshin rukunin masana'anta
• Sunan jikin takaddun shaida (dole ne ya zama CB mai gane IATF)
• Lambar takardar shaida
• Kwanakin inganci
• Tambarin IATF da alamar CB

Mataki 4 - Nemi bayanin iyawar PPAP Tambayi mai kaya: "Za ku iya ba da ƙaddamarwa matakin PPAP na 3 don sabon sashi?" Shagon IATF16949 na gaske zai san ainihin abin da wannan ke nufi kuma zai iya bayyana tsarin su.

Abin da IATF16949 Baya Garanti

Yin gaskiya game da wannan al'amura. Takaddun shaida na IATF16949 daidaitaccen tsarin ne, ba garantin ingancin samfur ba. Yana nufin:

• Ma'aikatar tana da rubuce-rubuce da kuma duba matakai.
• Waɗannan hanyoyin ana sarrafa su cikin tsari.
• Masana'antar tana da ikon samar da takaddun ingancin mota.

Ba yana nufin:

• Kowane bangare da aka aika zai zama cikakke.
• Ma'aikatar ba ta da ingancin tserewa.
• Takamammen ɓangaren da kuke siya an inganta shi.

Wannan shine dalilin da ya sa ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun maƙwabta ke amfani da takaddun shaida na IATF16949 azaman matakin cancantar tushe - ƙaramin kofa - maimakon cikakken ingantaccen ingantaccen bayani. Ya kamata a hada shi da:

• Binciken Labari na Farko (FAI) ya ba da rahoton sabbin sassa
• Binciken masana'anta na kan layi (ko duban ɓangare na uku ta hanyar SGS, Bureau Veritas, TÜV, da sauransu)
• Ka'idojin dubawa masu shigowa a wurin aikin ku
• Share bayanai dalla-dalla a cikin zane-zanenku

Me Yasa Ya Fi Muhimmanci Don Yin Simintin Ɗauka da Ƙarfafa Fiye da Yawancin Tsari

Yin simintin gyare-gyare da ƙirƙira ya ƙunshi matakai masu canzawa na zahiri - narke zafin jiki, ƙarancin harsashi, saurin cikowa, zafin billet, latsa lokacin ton. Ba kamar CNC machining ba, inda hanyar kayan aiki ke da ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun kayan aiki, tsarin simintin gyare-gyare ko ƙirƙira yana buƙatar sa ido na ainihi da sarrafawa don hana lalacewa, rufewar sanyi, rashin cikawa, ko lahani tsarin hatsi wanda ƙila ba za a iya gani a saman ba.

Bukatun IATF16949 don Kula da Tsarin Kididdiga (SPC) da nazarin iya aiki (Cpk) yana da mahimmanci musamman a wannan mahallin. Yana tilasta masana'anta don auna, saka idanu, da nuna ƙididdiga cewa aikin simintin su ko ƙirƙira yana aiki cikin iyakokin sarrafawa - ba wai kawai bincika sassan da aka gama ba da fatan mafi kyau.

Alkawarinmu a CNSANDCASTING

Ma'aikatar mu ta gudanar da takaddun shaida na IATF16949 don haɗakar da simintin saka hannun jari, ƙirƙira, da ayyukan mashin ɗin CNC. Nufin wannan:

• Kowane bangare da muke samarwa yana ɗaukar cikakkun abubuwan ganowa zuwa takaddun takaddun niƙa.
• Sabbin ƙaddamar da sashe suna bin tsarin APQP/PPAP a matsayin ma'auni.
• Ana lura da sigogi masu mahimmanci a ƙarƙashin SPC a ainihin lokacin.
• dakin gwaje-gwajen mu na CMM yana yin binciken girman 100% akan ƙaddamar da Labari na Farko.
• Muna ba da amsa ga kowane abokin ciniki rashin yarda a cikin sa'o'i 24 tare da taƙaitaccen lokaci, kuma muna rufe rahotannin 8D a cikin kwanaki 30.

Muna maraba da binciken kwastomomi da binciken wasu na uku a kowane lokaci.

Kammalawa

IATF16949 ya fi alama akan ƙasida. Ga masu siye da ke samo madaidaicin simintin gyare-gyare da gyare-gyare daga kasar Sin, yana wakiltar sadaukarwa mai ma'ana ga tsarin gudanarwa mai inganci - sarrafa tsari, gano kayan abu, ƙaddamar da samfurin da aka tsara, da ƙwararrun warware matsala.

An yi amfani da shi daidai a matsayin wani ɓangare na tsarin samowa wanda ya haɗa da bita na zane, FAI, da kuma duba na lokaci-lokaci, yana ɗaya daga cikin amintattun wakilai da ake da su don gano masu samar da iya tallafawa sarƙoƙin samar da motoci da darajar masana'antu.

Idan kuna kimantawa masu kaya kuma kuna son fahimtar iyakokin takaddun shaida, damar takaddun shaida, ko tsarin PPAP daki-daki - muna farin cikin samar da cikakken fakitin bayanin mai kaya.